KWV Kabelwerke Villingen GmbH

Special solutions

We develop custom solutions for your specific requirements

Standard cables only go so far, and they cannot cater to every single application. Specific environmental conditions, particular movement profiles, or industry-specific standards are frequent causes of a need for custom designs. In response to this, we develop special solutions that are technically precisely tailored to your intended use. We examine loads, materials, electrical properties, and mechanical requirements, and develop a cable that functions reliably in operation and can be manufactured cost-effectively based on this analysis.

Our development team accompanies the entire process – from initial requirements and design to prototype production and testing. Every custom cable is documented, tested, and optimised until all parameters are just perfect, for cables that not only meet demands but that also operate stably and reliably in the long run.

From idea to development

At the beginning of every custom cable project there is a clear technical question. We will work together to specify operating conditions, electrical parameters, mechanical loads, and material requirements before working out an initial concept to be refined step by step.

The initial design phase is followed by construction, selection of suitable materials, and production of prototypes and samples. Series production will only commence once all tests have been passed on the way from idea to a reliable and long-lived solution customised for your area of application.

Expert advice

At the beginning of every custom solution, there is a precise analysis. Our experts will support you in classifying requirements and clearly defining technical parameters, including electrical properties, mechanical loads, and choice of suitable materials.

Based on our experience with various applications, we are able to tell early on which designs are technically sound and economically feasible. This leads to solutions that work reliably while being precisely tailored to your specific purpose.